Irrigation gearbox is a critical component in modern agricultural irrigation systems, designed to transmit power efficiently from the drive source to the irrigation equipment, such as center pivots or lateral move systems. With years of engineering excellence, our irrigation gearbox ensures reliable performance, durability, and optimal efficiency in various farming applications. It is built to withstand harsh environmental conditions, including exposure to water, dust, and extreme temperatures, making it an ideal choice for farmers and agricultural professionals worldwide.
Our irrigation gearbox products come with a range of specifications to meet diverse operational needs. Below, we provide detailed parameters in both list and table formats for clarity and ease of reference.
**Key Product Parameters (List Format):**
- Gear Ratio: Available in multiple ratios such as 1:1, 2:1, and 3:1 to match different speed requirements.
- Input Speed: Standard input speeds range from 540 RPM to 1000 RPM, compatible with common tractor PTOs.
- Torque Capacity: Designed to handle torque up to 5000 Nm, ensuring robust performance under heavy loads.
- Housing Material: Constructed from high-strength cast iron or aluminum alloy for corrosion resistance and longevity.
- Sealing System: Features advanced lip seals and gaskets to prevent oil leaks and ingress of contaminants.
- Lubrication: Pre-filled with high-quality lubricant; recommended oil change interval is every 1000 hours of operation.
- Weight: Varies from 15 kg to 50 kg depending on the model, facilitating easy installation and maintenance.
- Operating Temperature Range: -20°C to 80°C, suitable for use in diverse climatic conditions.
- Mounting Options: Includes flange mounting or base mounting configurations for flexible integration.
- Warranty: Backed by a 2-year limited warranty covering defects in materials and workmanship.
**Detailed Specifications Table:**
Model
Gear Ratio
Input Speed (RPM)
Max Torque (Nm)
Weight (kg)
Material
IG-100
1:1
540
2000
15
Aluminum Alloy
IG-200
2:1
540
3500
25
Cast Iron
IG-300
3:1
1000
5000
50
Cast Iron
IG-400
1:1
1000
2500
20
Aluminum Alloy
In addition to these specifications, our irrigation gearbox is designed for easy maintenance and long service life. Regular checks and proper lubrication can significantly extend its operational efficiency.
**Frequently Asked Questions (FAQ) About Irrigation Gearbox**
What is an irrigation gearbox and how does it work?
An irrigation gearbox is a mechanical device that transfers power from a drive source, like a tractor's power take-off (PTO), to irrigation systems. It uses gears to adjust speed and torque, ensuring smooth operation of equipment such as center pivots, which require consistent movement for effective water distribution.
What are the common applications of an irrigation gearbox?
Common applications include center pivot irrigation systems, lateral move irrigation machines, and other agricultural irrigation setups where precise power transmission is needed to drive wheels or mechanisms that move the system across fields.
How do I choose the right irrigation gearbox for my system?
Selecting the right irrigation gearbox depends on factors like the required gear ratio, input speed compatibility with your drive source, torque demands based on load, environmental conditions (e.g., corrosion resistance), and mounting options. Refer to the product specifications table above and consult with our technical team for personalized recommendations.
What maintenance is required for an irrigation gearbox?
Regular maintenance includes checking oil levels every 500 hours of operation, changing lubricant as per the manufacturer's guidelines (typically every 1000 hours), inspecting seals for leaks, and ensuring all bolts are tight. Proper maintenance prevents wear and extends the gearbox's lifespan.
Can the irrigation gearbox be used in extreme weather conditions?
Yes, our irrigation gearbox is designed to operate in a wide temperature range from -20°C to 80°C and is built with materials that resist corrosion and degradation, making it suitable for use in various weather conditions, including rain, heat, and cold.
What should I do if my irrigation gearbox starts making unusual noises?
Unusual noises often indicate issues such as insufficient lubrication, worn gears, or bearing problems. Immediately stop operation, inspect for visible damage, check oil levels, and consult the user manual for troubleshooting. If the issue persists, contact our support team for assistance to avoid further damage.
Is it possible to repair an irrigation gearbox, or should it be replaced?
Minor repairs, such as replacing seals or lubricant, can be done, but significant damage like broken gears may require replacement. Our gearboxes are designed for durability, but if beyond repair, we recommend replacing them to ensure system reliability and safety.
How long does an irrigation gearbox typically last?
With proper maintenance and under normal operating conditions, an irrigation gearbox can last between 5 to 10 years. Factors such as load intensity, environmental exposure, and maintenance frequency influence its lifespan.
Are there safety precautions to consider when installing an irrigation gearbox?
Yes, always ensure the drive source is turned off during installation, use appropriate personal protective equipment, follow the manufacturer's installation guidelines, and secure all mounting points to prevent accidents. Regular safety checks are advised during operation.
Where can I find technical support or purchase parts for my irrigation gearbox?
Technical support and replacement parts are available through our official website and authorized dealers. Contact our customer service team for guidance on sourcing parts, troubleshooting, or additional resources.
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