A Locking Assembly is a mechanical component designed to connect rotating parts, such as shafts and hubs, without the need for keys, splines, or tapered fits. It provides a secure, friction-based connection that is easy to install and disassemble, making it ideal for applications requiring precise torque transmission, minimal backlash, and high reliability. Locking assemblies are widely used in industries like manufacturing, mining, energy, and transportation due to their versatility and efficiency.
Our locking assemblies are engineered to meet international standards, such as ISO 9001, and are available in various sizes and materials to suit different applications. Below is a detailed table of standard parameters for our product line.
| Model | Bore Diameter Range (mm) | Max Torque (Nm) | Max Speed (RPM) | Material | Operating Temperature Range (°C) |
|---|---|---|---|---|---|
| LA-100 | 10-50 | 500 | 5000 | Steel | -20 to 120 |
| LA-200 | 51-100 | 1200 | 4000 | Stainless Steel | -40 to 150 |
| LA-300 | 101-200 | 3000 | 3000 | Alloy Steel | -30 to 200 |
| LA-400 | 201-300 | 6000 | 2000 | Carbon Steel | -20 to 180 |
Additional parameters include weight, surface treatment options (e.g., zinc plating, black oxide), and certifications for specific industries like food processing or marine environments. Custom designs are available upon request to meet unique requirements.
Compared to keyed or splined connections, locking assemblies offer several benefits:
How does a locking assembly work?
A locking assembly uses tapered rings and screws to create radial pressure between the shaft and hub, generating friction that locks the components together without relative movement.
What maintenance is required for a locking assembly?
Regular inspection for wear, corrosion, or loosening of screws is recommended. Lubrication may be needed depending on the environment, but many designs are maintenance-free.
Can locking assemblies be used in high-temperature environments?
Yes, specific models are made from heat-resistant materials and can operate in temperatures up to 200°C or higher with custom options.
Are locking assemblies reusable?
Absolutely. They can be disassembled and reassembled multiple times without losing performance, making them cost-effective for applications requiring frequent changes.
What is the maximum torque a locking assembly can handle?
It varies by model, ranging from 500 Nm to over 6000 Nm for standard units. Higher torques can be achieved with custom designs.
How do I select the right locking assembly for my application?
Consider factors like shaft diameter, torque requirements, speed, environmental conditions, and industry standards. Consulting with our engineering team is advised for optimal selection.
Do locking assemblies require special tools for installation?
Basic tools like wrenches for tightening screws are sufficient. Some larger models may require torque wrenches for precise installation.
Can locking assemblies compensate for misalignment?
They can accommodate minor angular and parallel misalignments, but for significant misalignment, additional components like flexible couplings may be needed.
Are there industry standards for locking assemblies?
Yes, common standards include ISO 10100 and DIN 551, ensuring quality and compatibility across applications.
What is the typical lifespan of a locking assembly?
With proper installation and maintenance, they can last for decades, often outlasting the equipment they are used in.
