Customized Chain Link Wear-resistant Conveyor Drop Forged Scraper Chain for Coal Mining Industry
Definition and UsesMining chains are specialized heavy-duty chains designed for the harsh, abrasive and high-load environments found in mining operations. They are key components of a wide range of mining machinery, providing rugged and reliable performance for material handling, excavation and tran......
Mining chains are specialized heavy-duty chains designed for the harsh, abrasive and high-load environments found in mining operations. They are key components of a wide range of mining machinery, providing rugged and reliable performance for material handling, excavation and transportation.
Uses: They facilitate efficient and safe operation of mining machinery through material transportation, excavation, and equipment movement. They are essential for continuous high-throughput operations in underground and open-pit mines.
Working Environment: Mining chains often work in dusty, abrasive, wet, or corrosive environments, often in hot or extremely cold conditions, so their robustness and reliability are essential.
DROP FORGING chain is a manufacturing process that involves shaping heated metal by hammering it into dies.
This process produces chains with superior strength and durability compared to chains made using other methods. In mining environments where chains are subjected to high loads, abrasion, and harsh conditions, drop forged scraper chains offer excellent resistance to wear and damage. ensures that every link of our DF drop forged series chains is meticulously made using professional manufacturing techniques and subjected to rigorous quality control measures. This dedication guarantees the reliability and consistent performance of the chains in demanding mining environments.
Features / Benefits
. Average 30% more in tensile strength
. Resistance to fatigue fracture
. Wider selections of chain types and scraper bars
. Greater resistant to wear and tear
. Selected premium forging material
. More chain link locking options
Applications
Armored Conveyor (AFC): This is one of the most critical applications, especially in longwall coal mining. The AFC is the backbone of the longwall system, using multiple forged chain to move large quantities of coal directly from the shearer along the coal seam face. They are designed to operate under high loads and highly abrasive conditions.
Beam Loader (BSL): The BSL is located at the end of the AFC and uses forged chain to transport coal from the AFC to the main mine conveyor belt, ensuring a continuous and efficient flow of material.
Underground Scraper Conveyor/Drag Chain Conveyor: Widely used in underground mines, it is used to transport coal, ore and waste along tunnels, lanes and roadways. The chain equipped with scrapers efficiently drags the material along the trough. Its rugged and durable characteristics make it ideal for narrow, dusty and abrasive underground environments.
Plow Systems: In some continuous mining operations, forged chain chains are an integral part of the plow movement, which mechanically shears coal from the seam and loads it onto a conveyor.
Bottom Ash and Slag Handling: In power plants such as coal-fired power plants or metallurgical facilities associated with mining operations, these chains are used in conveyors to handle abrasive and often hot ash or slag from boilers and furnaces.
Heavy Duty Feeders: Used in dedicated feeder systems, usually located below a hopper or primary crusher, to control the flow of run of ore (ROM) material into a processing circuit. They can handle large, unclassified, and abrasive materials.
Cement and Steel Industries: While these industries are not exclusive to mining, they share many of the same material handling challenges. Forged chain chains are used to convey abrasive raw materials, clinker (which is often hot and abrasive), or scrap steel.
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We provide chain matching sprockets with various specifications, which can be customized according to your drawings.
We also provide belt conveyor products for your need.
The world's leading heavy-duty mining chain manufacturer Committed to providing heavy-duty chain conveyor solutions for surface and underground applications. With decades of experience and a commitment to excellence, we focus on producing customized top-quality mining chains and sprockets to meet the diverse needs of global customers.
Hangzhou Ever-power focuses on the design and manufacturing of high-precision cold heading chain rollers, sleeves, and various types of chains. The enterprise has passed three major management system certifications: ISO9001-2015, ISO14001-2015, and ISO45001-2018. The company's leading products include: engineering chain, cement chain, sugar machine chain, palm oil chain, steel sales chain, garbage incinerator chain, stainless steel conveyor flat top chain, and various types of chain cold roller and sleeve accessories······
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