Welcome to our comprehensive guide on Shaft Mounted Gearbox, a critical component in various industrial applications. This article provides an in-depth look at the product specifications, features, and common questions to help you make informed decisions. Our shaft mounted gearbox is designed for durability, efficiency, and ease of installation, making it a top choice for professionals worldwide.
A shaft mounted gearbox is a type of gear reducer that mounts directly onto the driven shaft of machinery, eliminating the need for additional couplings or foundations. It is commonly used in conveyors, mixers, and other equipment where space is limited and reliable power transmission is essential. These gearboxes are known for their compact design, high torque capacity, and versatility across industries.
Below is a detailed table of specifications for our shaft mounted gearbox models. This data helps in selecting the right unit based on your requirements.
| Model | Ratio Range | Output Torque (Nm) | Input Power (kW) | Weight (kg) | Efficiency (%) |
|---|---|---|---|---|---|
| SMG-100 | 5:1 to 20:1 | 150-500 | 0.5-3.0 | 12-25 | 94-96 |
| SMG-200 | 10:1 to 30:1 | 500-1200 | 3.0-7.5 | 25-50 | 95-97 |
| SMG-300 | 15:1 to 40:1 | 1200-2500 | 7.5-15.0 | 50-100 | 96-98 |
Proper installation ensures optimal performance. Always align the gearbox with the shaft correctly and use recommended lubricants. Regular inspections for wear and tear can prevent downtime. Refer to the user manual for specific guidelines based on your model.
What is a shaft mounted gearbox?
A shaft mounted gearbox is a mechanical device that attaches directly to a machine's shaft to reduce speed and increase torque, commonly used in drives for conveyors or similar equipment without needing extra components.
How do I select the right shaft mounted gearbox for my application?
Consider factors like required torque, speed ratio, input power, and environmental conditions. Refer to the product parameters table above and consult with our technical team for personalized recommendations based on your machine's specifications.
What maintenance is required for a shaft mounted gearbox?
Regular lubrication checks every 500-1000 operating hours, inspection for leaks or unusual noises, and ensuring proper alignment during installation. Use high-quality lubricants as specified in the manual to extend lifespan.
Can a shaft mounted gearbox be used in high-temperature environments?
Yes, many models are designed with heat-resistant materials and lubricants. Check the product specifications for maximum operating temperature, which typically ranges from -10°C to 80°C, but can vary by model.
What are the advantages of using a shaft mounted gearbox over other types?
Advantages include space savings due to direct mounting, reduced installation costs, high reliability, and versatility. They eliminate the need for couplings and foundations, making them ideal for compact machinery setups.
How long does a shaft mounted gearbox typically last?
With proper maintenance, a shaft mounted gearbox can last 10,000 to 20,000 hours or more, depending on usage conditions. Factors like load, speed, and environment affect longevity; regular upkeep is key to maximizing service life.
Is it possible to customize a shaft mounted gearbox?
Yes, we offer customization options for ratios, sizes, and materials to meet specific application needs. Contact our sales department with your requirements for tailored solutions.
What should I do if my shaft mounted gearbox fails?
First, check for common issues like lubrication problems or misalignment. If unresolved, consult the troubleshooting section in the manual or reach out to our support team for assistance. In cases of failure, replacement parts are available for most models.
